To answer the original thread:
Got the HRD back today with a new set of Svetlana power valves. Definately worth doing, the sound is warmer and fuller without the brittleness I was getting when overdriving it. It's not as massive a difference as changing the stock fender pickups for apaches but I had a chance to A/B my usual lead with George L as well and it made me realise that if you pay attention to all the things in your signal chain that only make a small difference on their own, they add up to a big improvement overall. Whether it's the answer to the original question I don't know.
BTW my usual lead is a 5m monster cable. I think the monster sounds smoother, the amp tech thought it was muddy. I thought the George L was harsher, he thought it was brighter so, as with many of these things, it's a matter of opinion. The George L is definately slightly louder.
So far as hot plates go:
We tried the amp with and without at various levels. When the amp is cranked up without the hot plate it sounds fantastic. As you introduce more attenuation you keep the same amount of distortion but you lose more of the natural guitar tone. It's not noticeable around -8dB which is normal gig volume but more apparent once you go down to -16dB. Even then it's only a slight difference and still better than any O/D pedal I've used. You do lose a bit of brightness as well but you can compensate for this with the treble control. I would recommend it unreservedly.
I ought to give a name check to the amp tech, Jesse Hoff. He was recommended by Jonathan at Feline and he was very friendly and helpful. I took my guitar with me when I went to pick up the amp and we spent over an hour playing and comparing my US Strat with apaches to his stock 80s strat. He was very impressed with the Bare Knuckles and even though his playing put me to shame he was nice enough to spend the time with me.