Jesus, I have never run my Peavey 6534+ above 5 on the lead channel. I usually run it at 3 and that's with ear plugs in. I wouldn't attempt full volume without chainsaw ear muffs on.
That said the clean volume is a lot lower. With crunch switched off and the pre-gain down low to get a good clean 5 on the post-gain would seem to be as loud as 3 on my lead channel.
My old Peavey Classic 30, on the other hand, was hard to hear properly over the drummer even when cranked.
Yeah, I used an attenuator which may have made a difference.
My JMP50 doesn't get much louder after 6 anyway. I have used that cranked unattenuated in the house. It was very very loud, but not painful.
I also question the accuracy of the sound meter (though I didn't think it was completely wrong)
But I've been thinking about this - as long as you are around the same volume as the drummer that's all you need.
I'm expecting different results with the clean test.
Edit: did you play the classic 30 and the 6534 through the same cab?