Q1: Changing preamp valves.
Am I correct in my understanding that I can safely change any of the 12AX7/ECC83 preamp valves simply by swapping them for another valve of the same type with the amp switched off (& obviously with the valves cold :))?
That's correct.
Q2: Changing poweramp valves.
Everything I've read about this sounds scary (I've never looked inside an amp either :)) & I think I'm going to leave well alone. But am I correct in my understanding that changing the power valves requires the amp to be rebiased? & that not doing so will result in unpleasant consequences?
If you install a decent pair of valves in your amp, then chances are they will work fine (assuming they aren't way out of spec)
However, it is adviseable to get the bias checked when you change power valves to be confident your amp is working optimally. If it is biased too cold it won't sound so good, and too hot then you will shorten the life of the valves and possibly endanger other components. However in my experience you have to run the valve pretty damn hot to cause significant "co-lateral" damage, and you will notice if this is happening because the grey plates in the valves inside the valves will start to glow orangey/ red.
Q3: 12AT7 for the phase inverter
I read this comment on another forum: "For V6, 12AT7's push the power amp a bit harder and work the power tubes, giving you a nice open pushed sound and pulling out some of the typical Engl compression". Also read a bit about using a 5751 for V1. What do people think about this?
A 12AT7 in the phase splitter won't drive the valves any harder. 12AT7 has less gain than a 12AX7.
5751 also has less gain than a 12AX7.
Whether you like the sound of these valves in these positions is entirely subjective and perfectly safe for your amp, so need to suck it and see (hear).
Q4: Engl Savage valve positions
OK, so V7 & 8 are the 6550 power valves, but does anyone know what the 6 ECC83 valves do? I'm guessing that V6 is the phase inverter & V1 the first input gain valve. I've read a few posts/comments that it "doesn't matter" what you put in V5 & people seem to stick any old ECC83 in there - why?
You would need schematic to assess what all the valves do. Negative feedback in gain stages can reduce the effect different valves have on the sound. V5 may say drive the fx loop. My guess is that people have tried different valves in V5 and not heard much difference.
Q5: The sleeve thingy around V1
Looking at the preamp valves, V1 has this 4-sided metal cover on it. The rest only have 2-sided spring-clip covers. Any idea why? (to hold in some heat perhaps?)
Sounds like V1 is shielded to prevent EMI on the first couple of gain stages (there are two triode gain stages in each valve). The signal is lowest and gain highest at this part of the circuit so any extraneous interference is worse here.
The shield inhibits valve cooling, which would explain why it is not on the other valves.